Field quality plans and inspection records
How a written field quality plan for flashing is built: the feature of work it controls, the preparatory, initial and follow-up phases, the thickness and size checks, the deficiency list and the records a reviewer reads, with the fall-protection rule for roof inspection.
4 lessons · about 48 min · 11 diagrams · 0 videos
Version 1.0.0
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Lessons
0 of 4 complete
Lesson 1 · 12 min · 12 slides · 8 questions
Field quality plans and inspection records: principles and terminology
What a written field quality plan is, the unit it controls, the records it produces and who keeps them, why the federal model specification is an example and not a code, and the safety rule for inspecting at a roof edge.
You will be able to: Define quality control, a definable feature of work and the record set a field quality plan produces, say who owns which record, and state the fall-protection boundary for anyone inspecting a roof.
Not startedStart →Lesson 2 · 12 min · 11 slides · 10 questions
Field quality plans and inspection records: materials, standards and design constraints
Where the requirements for a check come from, what a sheet-metal quality plan covers, how thickness is stated in gauge, inches and millimetres, why two guide-specification tables can disagree, AFS's published limits and hem starting values, and receiving and storing metal.
You will be able to: Name where a field check's requirements come from, read a thickness in gauge, inches and millimetres, use AFS's published limits as acceptance criteria for AFS pieces, and run a receiving inspection.
Not startedStart →Lesson 3 · 12 min · 12 slides · 9 questions
Field quality plans and inspection records: methods and worked application
A step-by-step method for a field quality plan, from defining the feature through the preparatory, initial and follow-up phases and the triggers that repeat them, with worked examples for piece counts and a thickness check, and a field check card.
You will be able to: Write a one-page field quality plan for a run of flashing: define the feature, list the governing documents, run the three phases of control, say when to repeat them, and record piece counts and thickness checks with their units and assumptions.
Not startedStart →Lesson 4 · 12 min · 11 slides · 9 questions
Field quality plans and inspection records: defects, verification and case study
What the model specification treats as a defect, a labelled hypothetical case of a run fastened ahead of acceptance worked through five steps, repair and replacement, and how a reviewer reads a record set.
You will be able to: Diagnose a plausible field defect, log it with the five deficiency fields, correct it before it is covered, decide whether a phase repeats, close it out or carry it to the punch list, record the deviation, and read a record set as a reviewer.
Not startedStart →
Practical task
Write a one-page field quality plan and a first set of records for one run of flashing you can measure or are given on a drawing: define the feature, list the governing documents, set the three phases and their triggers, and complete a check card with at least one defect logged and closed.
Hand in
- A one-line definition of the feature of work and a list of the documents each check will be measured against
- A phase plan: what the preparatory meeting covers, where the initial sample will be located, how often follow-up is done, and what triggers a repeat, each marked as the federal model's figure or your project's own
- A piece count and a thickness check with units and assumptions written beside each number, using AFS's published limits for AFS pieces
- A completed field check card with measured values and the document that sets each limit
- One defect (real or given) logged with item, activity ID, date found, date due and date corrected, with the correction and who approved it
Rubric
| Criterion | Meets the standard when |
|---|---|
| Feature and documents | The feature is separate and distinct, and every check names the document it is measured against; no federal model figure is presented as a code requirement. |
| Phases | The preparatory, initial and follow-up phases are in order, the initial sample is located, and the repeat triggers are stated. |
| Numbers and units | Piece counts and thickness readings carry units, the arithmetic is shown, and each assumption is labelled; no tolerance is invented. |
| Records | The check card has a measured value and a source for each item, and the deficiency entry has all five fields filled. |
| Safety | Roof inspection is planned from protected positions and 29 CFR 1926.501 is named by paragraph. |