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Tier 3 · Professional Installation

Penetrations, curbs, skylights and equipment

The terms, materials and order of work for flashing pipes, equipment curbs and skylights, which document sets each dimension, and how to inspect and record the finished detail.

4 lessons · about 33 min · 7 diagrams · 6 videos

Version 1.0.0

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Lessons

0 of 4 complete

  1. Lesson 1 · 7 min · 7 slides · 5 questions

    Penetrations, curbs, skylights and equipment: principles and terminology

    The vocabulary of roof penetrations and equipment curbs, the code duty to flash roof openings, when a cricket is required, and why a skylight is a fall hazard before it is a flashing job.

    You will be able to: Define curb, base flashing, counterflashing, cap flashing, rain collar, pitch pocket and cricket, say where each belongs, and state the fall-protection duty at a skylight or roof opening.

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  2. Lesson 2 · 7 min · 8 slides · 5 questions

    Penetrations, curbs, skylights and equipment: materials, standards and design constraints

    Which metals and thicknesses the published details call for, how the 8 inch, 4 inch and 18 inch figures differ by source, and how to keep unlike metals apart.

    You will be able to: Name the metal minimums published for penetration flashings, tell which document each height or lap comes from, and explain why the governing document, not a remembered number, sets the dimension on a job.

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  3. Lesson 3 · 10 min · 11 slides · 6 questions

    Penetrations, curbs, skylights and equipment: methods and worked application

    The layers at an equipment curb, a pipe and a standing seam panel, when a pitch pocket is the last resort, and two worked examples that size a pocket side piece and a curb run.

    You will be able to: Choose a curb, collar, boot or pocket for a penetration, put the layers in the right order for a curb or a pipe, and work out the girth and piece count for the metal with every input labelled.

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  4. Lesson 4 · 9 min · 11 slides · 5 questions

    Penetrations, curbs, skylights and equipment: defects, verification and case study

    The defects that let water in at penetrations, a checklist that ties each check to its source, and two cases: a real skylight fall report and a hypothetical leak worked through the checklist.

    You will be able to: Spot the common defects at a curb, pipe, pocket and skylight, check a finished detail against a source-labelled checklist, record the evidence with photographs, and explain the skylight fall in the Washington report.

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Practical task

Produce a job packet for one rooftop-unit curb and one pipe on a low-slope roof: name the governing documents, mark up a section sketch of the curb and the pipe, work out the girth and piece count of the metal, and list the checks you would make with the source of each.

Hand in

  • A one-page list of the governing documents for the job (specification, owner standard, roof maker, equipment or skylight maker, locally adopted code) and which dimension each one sets
  • A marked-up section sketch of the curb and the pipe with heights, laps and clearances labelled with the document each comes from
  • A girth and piece-count calculation for the counterflashing, with every input and assumption written down and checked against the AFS limits
  • An inspection checklist with a photo list, and an analysis of one defect you could expect, with the corrective option

Rubric

CriterionMeets the standard when
Governing documentsNames the documents that apply and does not present one maker’s or one owner’s number as a code rule.
SketchShows base flashing under counterflashing, an upslope diverter or cricket where the width or roof type calls for one, and a pipe collar with clearance, flange and rain collar, each dimension labelled with its source.
CalculationAdds the legs and the hem allowance to a sharp-corner girth, checks it against the 48 in girth and 126 in piece limits, and states the assumptions.
InspectionLists checks for height, lap, fasteners, sealant, diverter, pocket condition, metal contact and skylight protection, each tied to a source.
SafetyStates how skylights and roof openings are protected before the work starts, citing 29 CFR 1926.501(b)(4).

Module quiz

10 questions drawn from a bank of 21; a new set each attempt. Pass mark 80%.

1. What does NRCA suggest for mechanical equipment on a roof?
2. What minimum aluminum thickness does IKO call for in its rooftop-unit counterflashing detail?
3. What is a counterflashing for, according to NRCA?
4. How high above a lower level must a worker be before 29 CFR 1926.501(b)(4)(i) requires protection from falling through a hole?
5. What minimum distance does McElroy Metal ask for from the tip of a curb diverter to the next roof panel seam?
6. In the CDA skylight-head detail, what separates the aluminum skylight from the copper flashing?
7. What minimum weight of copper sheet does the Copper Development Association give for flashing roof penetrations?
8. What minimum curb height does Fairfax County’s guideline give for rooftop equipment?
9. A 144 in curb side is cut from metal that AFS can make at most 126 in long. What is the fewest number of pieces?
10. What must the pourable sealant in IKO’s sealant-pocket detail be mounded to prohibit?