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Penetrations, curbs, skylights and equipment · Lesson 3 of 4

Penetrations, curbs, skylights and equipment: methods and worked application

The layers at an equipment curb, a pipe and a standing seam panel, when a pitch pocket is the last resort, and two worked examples that size a pocket side piece and a curb run.

You will be able to: Choose a curb, collar, boot or pocket for a penetration, put the layers in the right order for a curb or a pipe, and work out the girth and piece count for the metal with every input labelled.

10 min · 11 slides · 6 questions

All lessons in this module
Slide 1 of 11

Choose the detail first

NRCA says equipment should be installed on curbs instead of support stands.

NRCA’s pocket article says pockets are not the preferred flashing method at the penetrations.

Fairfax County says pitch pockets should be avoided to the extent possible.

Work down the list: a curb or a flashed collar first, a pocket last, and check the roof maker before you choose.

Choosing the detail and the order of work at a penetrationFlow chart: set fall protection, confirm the governing documents, then take the curb or flashed collar path through cricket or diverter where needed, base flashing, AFS metal lapping over it, and inspection, or the pitch pocket path only when nothing else fits.ABCDFall protection set firstConfirm governing documentsCurb or flashed collar fits?Cricket or diverterwhere it is neededBase flashing to heightAFS metal laps overthe flashing belowInspect and recordLast resort:pitch pocket anda plan for upkeepYesNo

Flow chart. Start with the fall-protection plan, confirm the governing documents, then choose a curb, a flashed collar or a boot, and only if none fits a pitch pocket. The curb or collar path continues to cricket or diverter where needed, base flashing, AFS metal lapping over it, and inspection.

A
Fall protection set before any work starts
B
Governing documents confirmed
C
Curb or flashed collar available: preferred path
D
Nothing else fits: pitch pocket, with a maintenance plan
Choose the detail first. A pocket is the last branch, not the first.

Videos for this lesson

What this video shows: Sheffield Metals curb detail on a scale model roof: rib layout, panel measurement and sealant preparation. The makers say it is for reference only.

Video: How to Install a Pre-Manufactured Curb on a Metal Roof by The Metal Roofing Channel, on YouTube. AFS checked its description against this lesson.

What this video shows: Sheffield Metals installs its P1 EPDM pipe boot detail from start to finish; the description says the boot allows for the panel’s thermal movement.

Video: How to Install a Pipe Boot on a Standing Seam Roof: SMI Detail P1 by The Metal Roofing Channel, on YouTube. AFS checked its description against this lesson.

What this video shows: A rubber pipe boot in the field of a standing seam panel, and what to do when a pipe falls in a seam.

Video: How to Install a Pipe Boot on a Standing Seam Metal Roof by The Metal Roofing Channel, on YouTube. AFS checked its description against this lesson.

What this video shows: GAF’s termination at a rooftop unit with counterflashing, for its own EverGuard TPO and PVC systems.

Video: Termination at R.T.U. with Counterflashing Detail | TPO Commercial Roofing | GAF Drawing 503B by GAF Roofing, on YouTube. AFS checked its description against this lesson.

What this video shows: Polyglass’s method for sealing a pitch pan: its PolyFlash 1C one-part compound seals around the penetration, then non-shrinking grout fills the base of the pan to at least 1 inch from the top and the compound is poured over it. NRCA’s article half-fills the pocket with grout and tops it with a pourable sealant, while IKO’s detail calls for the sealant to be mounded so it does not pond water. Makers differ, so follow the detail for your system.

Video: Low-Slope Roof Pitch Pocket Detail Installation by Polyglass USA Inc, on YouTube. AFS checked its description against this lesson.

Glossary

Rain collar
A sheet-metal collar that overlaps the flashing collar or pocket around a pipe; NRCA describes a 3 to 4 inch overlap on the flashing collar.
Sharp-corner girth
The total flat width of a profile measured to the theoretical sharp corners, plus any hem allowance; AFS quotes the blank this way.
Shingled lap
A lap arranged so each upper piece overlaps the one below, so water runs over the joint instead of into it.
Pourable sealer
A liquid sealant poured over the grout in a pitch pocket and mounded so it sheds water.