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Tier 1 · Apprentice Foundations

OSHA safety and PPE

Which OSHA rule book covers a shop and which a roof, who is covered in Texas, the PPE rules by body part, the noise table, lockout/tagout and where heat rules stand, with a hazard assessment method, worked examples and a case study.

4 lessons · about 43 min · 12 diagrams · 7 videos

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Lessons

0 of 4 complete

  1. Lesson 1 · 10 min · 12 slides · 6 questions

    OSHA safety and PPE: principles and terminology

    The two OSHA rule books for shop and roof work, federal coverage in Texas, what PPE is and who provides it, and the vocabulary of competent person, point of operation, lockout/tagout and noise exposure.

    You will be able to: Say which OSHA rule book covers a shop and which covers a jobsite, who OSHA covers in Texas, what the employer must do about PPE and what you do, and define competent person, qualified person, point of operation, energy isolating device and the noise terms.

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  2. Lesson 2 · 11 min · 12 slides · 8 questions

    OSHA safety and PPE: standards and constraints

    PPE rule by rule for head, eyes and face, hearing, hands and feet, the editions the rules name, who pays, the OSHA noise table, and the scope and devices of lockout/tagout.

    You will be able to: Name the OSHA rule for each kind of PPE, the editions of the consensus standards the rules name, who pays and what fit means, the OSHA noise table, and the scope and devices of lockout/tagout.

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  3. Lesson 3 · 12 min · 12 slides · 8 questions

    OSHA safety and PPE: methods and worked application

    A step-by-step hazard assessment applied to a shop task and a roof task, the controls that come before PPE, the six lockout/tagout steps, and worked noise and heat examples.

    You will be able to: Run a hazard assessment for a shop task and a roof task, apply the six lockout/tagout steps in order, and work noise and heat examples with every input labelled.

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  4. Lesson 4 · 10 min · 11 slides · 7 questions

    OSHA safety and PPE: defects, verification and case study

    Defects at the machine, in PPE, on the roof and on paper; the evidence a reviewer can see; and a published NIOSH fall report worked through with the hazard assessment method.

    You will be able to: Recognise common unsafe or non-compliant conditions at a machine, in PPE and on a roof, name the rule and the correction for each, list the records that show the work was done, and walk a published fall case through the method.

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Practical task

Build a safety packet for two tasks of your own choosing (or from a job you have worked): one in a sheet metal shop and one on a roof. For each, run the eight-step hazard assessment, list the controls and PPE with the rule behind each, and work one noise or heat calculation with its inputs labelled as examples.

Hand in

  • A decision rationale: for each task, the hazards found and, for each, the control and the PPE chosen with its 29 CFR paragraph
  • A marked-up sketch of each task showing where the guard, the lock and tag, the edge, the skylight or the ladder sit
  • An assumptions sheet with units: noise levels and hours, shift length, ladder height and any other input, each labelled as from a rule, a recommendation or assumed
  • A pre-use checklist for the shop task and one for the roof task, using the check card as a model
  • A defect analysis for one condition you found or imagined: what was seen, the rule, the correction and the record that shows it was done

Rubric

CriterionMeets the standard when
Right rule bookEach task is placed under Part 1910 or Part 1926 by the activity, and each control or PPE item cites its paragraph.
Controls before PPEGuards, lockout, edge protection or scheduling are considered before PPE, and the noise rule on controls is cited where noise is a hazard.
CalculationThe Fe sum or the heat schedule is worked with units, every input is labelled as an example or assumption, and the limit is read from the cited table or recommendation.
Who pays and fitThe packet says who provides each item, notes the listed exceptions, and says how fit was checked.
RecordsThe packet names the written certification of the hazard assessment and the fall training record, with the details each must contain.
SafetyThe packet does not authorize anyone to service a machine or use fall arrest without the employer training the rules require, and it does not claim an Outreach card as certification.

Module quiz

10 questions drawn from a bank of 29; a new set each attempt. Pass mark 80%.

1. How does 1910.147 describe a lockout device?
2. What does 1910.138(b) base the selection of hand protection on?
3. When did OSHA's heat emphasis program, CPL 03-00-024, take effect?
4. Which of these is not an acceptable hearing protective device under 1926.101?
5. What is step 4 of the lockout/tagout sequence in 1910.147(d)?
6. By the NIOSH rule of 85 dBA and a 3 dB exchange rate, how long is the recommended time at 100 dBA?
7. Besides identifying existing and predictable hazards, what must a competent person have?
8. How far did the helper fall in NIOSH FACE report 88-18?
9. In the table rows at 90, 95, 100, 105 and 110 dBA, what happens to the allowed time for each 5 dBA increase?
10. According to the FACE 88-18 report, what could have prevented the accident?