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Coping, fascia and gravel stop fabrication · Lesson 3 of 4

Coping, fascia and gravel stop fabrication: methods and worked application

The fabrication method step by step, the maker allowance on a coping, and five worked examples: girth, the sheet limit, face thickness, thermal movement, and the length and joint plan for a run.

You will be able to: Take an edge order from specification to labelled bundle: choose the route, add the maker allowance, work out girth, thickness, movement and lengths with units, and record each assumption.

13 min · 12 slides · 10 questions

All lessons in this module
Slide 1 of 12

The method, step by step

Every edge order runs the same path, from the specification to a labelled bundle.

A Drexel ES-1 system follows Drexel's print approval and guide, with the tested cleat and fasteners and, per AFS's register, material bought through Drexel. A custom coping follows the project's shop drawing and makes no ES-1 claim.

From the specification to a packed edge orderA flow chart of ten numbered steps. 1 read the specification and approval. 2 a decision: is it a Drexel ES-1 system? Yes leads to Drexel's print approval and guide with the cleat and fasteners as tested; no leads to a custom piece made to the shop drawing with no ES-1 claim. Both rejoin at 3 measure the wall width, 4 add the maker's allowance, 5 draw it in FlashDraft, 6 check girth, legs and hems, with a fix loop back to 5 when FlashDraft blocks the profile, 7 check face thickness, 8 plan lengths and joints, 9 form on the folder, 10 inspect, label and pack.fixRead spec and approvalDrexel ES-1?As tested:Drexel partsCustom:shop drawingMeasure the wall widthAdd the maker's allowanceDraw in FlashDraftCheck girth, legs, hemsCheck face thicknessPlan lengths and jointsForm on the folderInspect, label, packyesno12345678910

A flow chart of ten numbered steps. 1 read the specification and approval. 2 decide whether it is a Drexel ES-1 system: yes leads to Drexel parts as tested, no to a custom piece made to the shop drawing. Both rejoin at 3 measure the wall width, then 4 add the allowance, 5 draw in FlashDraft, 6 check girth, legs and hems, with a fix loop back to 5, 7 check face thickness, 8 plan lengths and joints, 9 form on the folder, 10 inspect, label and pack.

1
Read the specification, the drawings and any print approval
2
Drexel ES-1 system? Yes: Drexel's print approval and guide, the tested cleat and fasteners, material through Drexel (AFS register). No: custom, to the shop drawing, no ES-1 claim
3
Measure the wall width
4
Add the allowance the approved shop drawing or print approval shows; confirm with the maker where its documents differ
5
Draw the profile in FlashDraft, legs to the mold line
6
Check girth within 48 in, legs at least 0.75 in, end flanges 0.5 in, hem returns 0.375 in
7
Check face thickness against the spec and ED-1
8
Plan lengths, joints, gaps or laps and splice plates; no short closers
9
Form on AFS's Thalmann folder
10
Inspect, label with the documentation, pack
Step 6 is FlashDraft's own check; when it blocks a profile, the drawing is fixed first. Forming in step 9 is one step: the folder's sequence is not covered here.

Sources

Videos for this lesson

What this video shows: Garland, a manufacturer, on sizing and installing its own R-Mer Edge snap-on coping and its ES-1 installation requirements. Garland's system and numbers, not a Drexel system and not how AFS fabricates.

Video: Metal Snap-On Coping; R-Mer Edge Coping -- Application Excellence by The Garland Company, Inc., on YouTube. Chosen from the video's published description.

Glossary

Allowance
Extra width added to the measured wall so the cover fits. Drexel's Snap Coping-Max guide and Englert's Coping 3 guide print 1/2 in; the approved shop drawing sets it for the project.
Hem allowance
Flat material a hem uses: an open hem adds two returns plus its gap, a smashed hem two returns.
Closer piece
The last, shorter piece that finishes a run; AFS's roof edge tool flags one under 12 in.
Miter
A corner piece; ES-1 needs no separate test for fabricated miters of a tested system.
Print approval
Drexel's approved drawing of a system, which a Drexel edge is made to.