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Tier 4 · Advanced Fabrication and Manufacturing

Advanced geometric pattern development

The four layout methods and the surfaces they unfold, the allowances, seams and sheet limits a pattern must respect, parallel line, radial line and triangulation worked on real parts, and the checks that catch a bad pattern before it is cut.

4 lessons · about 42 min · 11 diagrams · 0 videos

Version 1.0.0

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Lessons

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  1. Lesson 1 · 10 min · 10 slides · 7 questions

    Advanced geometric pattern development: principles and terminology

    Why a pattern comes first, the four layout methods and what each one is used for, which surfaces unfold exactly, the words a pattern drawing uses, how true length is found, and the hazards of cut edges.

    You will be able to: Name the four layout methods and the fittings each one suits, tell developable from non-developable surfaces, define element, stretch-out, apex, slant height, true length and allowance, and state the safety boundaries.

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  2. Lesson 2 · 10 min · 10 slides · 7 questions

    Advanced geometric pattern development: materials, standards and design constraints

    Which documents govern a pattern, the allowances added outside a development and how to calculate them, where seams go, and how sheet size, thickness, AFS's limits and the number of divisions constrain a pattern.

    You will be able to: Identify who sets the rules for a pattern on a job, add seam and edge allowances to a development, place seams, and check a pattern against sheet size, thickness and AFS's published limits.

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  3. Lesson 3 · 12 min · 11 slides · 8 questions

    Advanced geometric pattern development: methods and worked application

    The parallel line, radial line and triangulation procedures step by step, each worked through on a real part with every number shown, elbow cut angles, and how one manufacturer laps a pipe flashing into a shingle roof.

    You will be able to: Develop a sloped-cut pipe sleeve by parallel line, a cone frustum by radial line and a square-to-round by triangulation, recording every input, unit and check point.

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  4. Lesson 4 · 10 min · 11 slides · 7 questions

    Advanced geometric pattern development: defects, verification and case study

    The errors that ruin a pattern and how each one is caught, the checks to make before cutting, a case study of a sleeve pattern that came up short, and the evidence to hand over for review.

    You will be able to: Diagnose common pattern development errors, verify a pattern with arithmetic and construction checks before it is cut, and document the evidence for review.

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Practical task

Develop, check and document a parallel line pattern for a 4 in diameter pipe sleeve whose lower end is cut to a 6:12 roof, then lay it out full size on paper or scrap and confirm it before any metal is cut.

Hand in

  • A plan and elevation of the sleeve with the half circle divided into six equal parts and the elements numbered.
  • A stretch-out calculated as pi x D (12.566 in), divided into twelve, with each element's height above the shortest element tabulated in inches.
  • The full-size pattern with the curve joined, the seam on the shortest element, the allowance band drawn outside the curve and the allowance rule named.
  • A note of the base hole: 4 in across the slope and 4.472 in down it, with the true-length factor used.
  • A one-page check sheet: every input with its unit and source, the checks made, and the pieces labelled.

Rubric

CriterionMeets the standard when
Method and viewsParallel line is chosen and justified; plan and elevation are drawn and the elements are numbered consistently on both.
Stretch-outThe stretch-out is calculated as pi x D, not stepped off in chords, and equals 12.566 in before allowances.
OrdinatesEach element height is shown with its unit, runs from 0 at the shortest element to the diameter x rise/12 at the longest and back, and the curve passes through every point.
Allowances and seamThe allowance is drawn outside the developed curve and its rule is named; the seam is on the shortest element.
Evidence and safetyInputs, units, sources and check results are recorded; example values are marked as examples; gloves are worn and edges deburred when the scrap is cut.

Module quiz

10 questions drawn from a bank of 29; a new set each attempt. Pass mark 80%.

1. How is the chord step-off error removed?
2. Which surfaces can only be developed approximately?
3. A frustum pattern is swung with the vertical height instead of the slant height. What happens?
4. How are the seams of an elbow's pieces placed, according to the Navy blueprint manual?
5. Under 29 CFR 1910.138(a), who selects and requires hand protection when hands face severe cuts?
6. A grooved seam has a 1/4 in lock. Using the Navy rule, how much allowance goes on each edge?
7. What makes a plotted development more accurate?
8. What is the stretch-out of a 4 in diameter sleeve?
9. Under the base of its pipe flashing, where does Gibraltar say never to put sealant?
10. Where does the Red Seal standard place pattern development in fabrication?