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Base counterflashing and reglet fabrication · Lesson 3 of 4

Base counterflashing and reglet fabrication: methods and worked application

From the wall to the profile: flange equal to the reglet depth, a face that makes the lap, an AFS hem, a FlashDraft starting template, Blank Width and piece count worked out, corners and wedges.

You will be able to: Turn a wall condition into a counterflashing profile: size the reglet flange, the face and the hem from the governing document, check AFS limits and the FlashDraft Blank Width, and count pieces with end laps, recording every input and unit.

12 min · 12 slides · 8 questions

All lessons in this module
Slide 1 of 12

From the wall to the profile

Every value comes from the job. Read the governing document first: the project specification, the roof manufacturer, or a guide such as the CDA handbook or UFGS 07 60 00.

Then record the wall and reglet type, the reglet depth, the base flashing height, the lap asked for and the bottom clearance.

From the wall condition to a shipped pieceTen numbered steps. Steps 1 to 4 in the left column, 5 to 7 in the right column, then a decision: copper on or above steel, aluminum or zinc? Yes loops back to step 6, the metal choice, to isolate per the specification or change the metal; no goes on to steps 8 to 10 at the foot.12345678910Read the specWall, reglet typeDepth, height, lapPick a templateSize flange, faceMetal, thicknessCheck AFS limitscopper on or above steel,aluminum or zinc?Fold the pieceInspectShip with lapsyes: isolateper spec orchange themetalno

A flow chart of ten numbered steps in two columns, from reading the governing document through recording the wall, sizing the flange and face, choosing the metal and checking AFS limits for it, then a decision: is copper on or above steel, aluminum or zinc? Yes loops back to the metal choice, to isolate it per the specification or change the metal; no goes on to folding, inspecting and shipping with the piece count.

1
Read the governing document: project specification, roof manufacturer, CDA or UFGS
2
Record the wall type and the reglet or receiver type
3
Record the reglet depth as cut, base flashing height, required lap and bottom clearance
4
Pick a FlashDraft starting shape (Counter Flashing 1 to 6, Reglet Flashing)
5
Set flange = reglet depth; face = reglet height - (base height - lap); hem 0.5 in on the inside face
6
Metal and thickness: at least 0.019 in; AFS default 24 ga galvanized; copper 16 oz where the CDA governs; painted face
7
Check AFS limits for that metal and gauge: interior legs at least 0.75 in, end flanges at least 0.5 in, Blank Width within 48 in, piece within 126 in
8
Fold on AFS's Thalmann folder
9
Inspect: legs, angles, hem, painted face, length
10
Ship with the piece count, end laps included
Every number in steps 3 and 5 comes from the job and the governing document. The decision covers the pairs the MCA bulletin warns about (copper with lead or stainless steel is fine). Step 8 is AFS's Thalmann folder.

Videos for this lesson

What this video shows: Fine Homebuilding fabricates the flashing pieces for a copper chimney-to-roof connection on a sheet-metal brake, not the AFS folder.

Video: How to Bend Copper Chimney Flashing by Fine Homebuilding, on YouTube. Chosen from the video's published description.

What this video shows: A Van Mark representative shows how to bend and hem a simple drip edge on a Metal Master 20 portable brake: bending and hemming basics, not a counterflashing.

Video: How to Bend Your First Piece of Metal Flashing With a Van Mark Brake by The Metal Roofing Channel, on YouTube. Chosen from the video's published description.

Glossary

Reglet flange
The leg of a counterflashing that goes into the reglet; Levine makes it as deep as the reglet.
Face
The leg that drops down the wall and laps over the base flashing; its length sets the lap.
Blank Width (FlashDraft)
FlashDraft's quoting figure for girth: the mold-line legs plus the register's hem allowances, checked against AFS's 48 in maximum. Not a bend-deduction cut width.
End lap
How far one counterflashing length overlaps the next along the wall.
Gusset plate
A small plate Levine adds at inside corners of a regleted counterflashing.