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Metal roofs, walls and rainscreens · Lesson 3 of 4

Metal roofs, walls and rainscreens: methods and worked application

The eleven-step method, matching a rating to a demand, wall cavity and fire limits, panel counts and movement worked from AFS registers, the order a standing seam roof is installed, and the oil-canning clause.

You will be able to: Apply an eleven-step method to select and review a metal panel system, compare listed ratings with a hypothetical demand by zone, count panels, work out thermal movement, and recognize the order a standing seam roof goes on.

14 min · 12 slides · 12 questions

All lessons in this module
Slide 1 of 12

The eleven-step method

Work in order: record the code edition and AHJ; classify the roof or wall; check slope against the code and the maker; match the listed rating to the demand; name the test route; decide on water and air evidence; choose the wall cavity type; check material and thickness; choose width and length; write the oil-canning clause; review the submittal.

Selecting and reviewing a metal panel systemEleven numbered steps in a column, each joined to the next by an arrow: record the code edition and AHJ; classify the roof or wall; check slope against both minimums; match listed rating to demand; name the uplift test route; decide on water and air tests; walls: choose the cavity type; check material and thickness; choose panel width and length; write the oil-canning clause; review the submittal. Steps three, four and seven have an amber edge marking a decision.Selecting and reviewinga metal panel system1Record the code edition and AHJ2Classify the roof or wall3Check slope against both minimums4Match listed rating to demand5Name the uplift test route6Decide on water and air tests7Walls: choose the cavity type8Check material and thickness9Choose panel width and length10Write the oil-canning clause11Review the submittalAmber edge: a decision. If theanswer is no, choose another systemor assembly, and start that step again.

Eleven numbered steps in a column joined by arrows: record the code edition and AHJ; classify; check slope against both minimums; match the listed rating to demand; name the test route; decide on water and air tests; walls cavity type; material and thickness; width and length; oil-canning clause; review the submittal. Steps three, four and seven have an amber edge marking a decision.

1
Record the governing code edition and any local amendments, and who the authority having jurisdiction is
10
Write the oil-canning clause: profile, material, flat widths, substrate tolerance and acceptance basis
11
Review the submittal: every rating document names the exact installed assembly
2
Classify the roof or wall: span, water strategy, attachment
3
Check the slope against the code floor and the maker's minimum; the stricter governs (decision)
4
Match a listed rating for the same assembly to the engineer of record's uplift in every zone (decision)
5
Name the test route the code allows for the panel type, and any FM class the project specifies
6
Decide whether water and air test evidence is required for the roof
7
Walls: choose barrier, drained or pressure-equalized; record the barrier, cavity depth and any MCM fire evidence (decision)
8
Check material and thickness against the code tables, and fastener metals
9
Choose panel coverage width, count and length, including any on-site roll forming
The course's eleven-step method, built from the code sections and sources in this module; it is a teaching sequence, not a code requirement.

Videos for this lesson

What this video shows: A Sheffield Metals Q&A on panel structure such as striations, how oil canning is minimized with structure, and questions to ask a contractor. One supplier's view. Checked against the video's description.

Video: Should You Put Structure In Your Panels? Striations Vs. Flat Panel by The Metal Roofing Channel, on YouTube. Chosen from the video's published description.

Glossary

Engineer of record
The engineer responsible for the design of the project, who sets the uplift demand for each roof zone. A published rating is compared with that demand for the same assembly.
Modularity
In McElroy Metal's installation guidance, the check that panels stay on their layout module as the roof goes on; experienced installers check it every five to seven panels.
Underlayment
The layer laid over the repaired roof deck before the panels, in McElroy Metal's installation sequence.
Cavity depth
The width of the air space between rainscreen cladding and the barrier. This module gives no depth; the designer sets it for the wall.
Thermal movement
The change in panel length with temperature, worked as a coefficient times length times temperature swing; aluminum moves about twice as much as steel at the same length.
Oil canning
Visible waviness in the flat areas of metal roof and wall panels. MCA says it is generally an aesthetic issue and structural integrity is typically not affected.