Architectural Flashing Supply
Start a Quote
Historic sheet metal restoration · Lesson 3 of 4

Historic sheet metal restoration: methods and worked application

A ten-step documented method, recording and identifying old metal, finding the cause of damage, choosing the least intervention, detailing and approving new work, and two worked examples: pieces for a run and the lead-rule area test.

You will be able to: Apply a documented ten-step method to a historic sheet metal task: document and identify the metals, find the water, choose the least intervention, detail the new work, count pieces against AFS limits, and check the lead rules with sourced arithmetic.

10 min · 11 slides · 7 questions

All lessons in this module
Slide 1 of 11

A ten-step method

A documented restoration packet follows ten steps, in this order.

  • Confirm the designation and review body
  • Document before touching
  • Identify each metal
  • Find the water
  • Choose the least intervention
  • Plan for lead and fire
  • Detail separation, fasteners, expansion, drainage
  • Approve shop drawings, samples and a mock-up
  • Fabricate and install
  • Record the work and set the inspection routine
A ten-step documented methodA vertical list of ten numbered steps: 1 designation and review, 2 document first, 3 identify each metal, 4 find the water, 5 least intervention, 6 lead and fire plan, 7 detail the new work, 8 drawings, samples and mock-up, 9 fabricate and install in red, 10 record and inspect. A note says red marks where a fabricator such as AFS forms parts.Ten steps, in order1Designation and review2Document first3Identify each metal4Find the water5Least intervention6Lead and fire plan7Detail the new work8Drawings, samples, mock-up9Fabricate and install10Record and inspectRed marks the step where afabricator such as AFS forms partsto the approved drawings.

A vertical list of ten numbered steps from designation and review through documenting, identifying metals, finding the water, least intervention, lead and fire planning, detailing, drawings and mock-up, fabricate and install in red, and record and inspect.

1
Confirm the designation and review body
2
Document before touching
3
Identify each metal
4
Find the water
5
Choose the least intervention
6
Plan for lead and fire
7
Detail separation, fasteners, expansion, drainage
8
Approve shop drawings, samples and a mock-up
9
Fabricate and install
10
Record the work and set the inspection routine
A method assembled for this course from the Guidelines, the Preservation Briefs and the case study; it is not a published standard.

Videos for this lesson

What this video shows: MCWB Architects document the existing condition of a failing copper dome with drone photography and build a digital model before repair.

Video: Historical preservation of the Lawrence County Courthouse copper dome. Part 1 - Drone Documentation by MCWB Architects, on YouTube. Chosen from the video's published description.

Glossary

Mock-up
An on-site sample of the proposed material or detail, used to judge whether it is an adequate visual match before the work is approved.
Flat seam
A historic sheet-metal roof seam in which the edges of the plates are interlocked and soldered to make a continuous waterproof covering, used on low-pitched roofs.
Girth
The total flat width of a bent profile before forming; AFS limits it to the width of a sheet, hems included.